Loading it with sand or some other trick is a good idea before you bend it in condition O as it may fold up. You can make a pretzel out of it if you want to. Condition O (the letter capital O) is the way it comes out of the extrusion die. You will find it easy to form in condition O. Is it possible that you can bend it in condition "O" or T-1 and then HT it to T-3? A simple process. : Bending 2024-T3 aluminum tubing - chowlettĬonsider this, 2024-T3 is intended not to bend easily. My question is this: Does anyone know if there is a bend chart available for this type of tubing? Something that will tell us what the minumum bend radius will be for 1.250 OD x. We have decided that the bend properties of this tubing is directly related to the ratio of the wall thickness to the OD of the tubing. 095 wall material can not be bent using a 3D radius to the centerline of the tube but 1.250 OD x. Our vendors are having a hard time bending this material up, as it keeps breaking. The material OD and wall thickness varies from one part to another. My company is attempting to have some 2024-T3 aluminum tubing parts bent.
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